Mason Factory steel coil accident Video 2012

In March of 2012, an extremely disturbing and graphic video surfaced online showing a fatal industrial accident at the Mason Factory steel coil manufacturing plant. The chilling surveillance footage from the Mason Factory steel coil accident Video 2012 rolling machine violently pulling an operator into its massive spinning parts, killing him in seconds. This horrifying “Mason Factory steel coil accident Video 2012” spread rapidly on the internet, providing a stark warning about the severe dangers of working with heavy machinery without proper safety measures in place. The accident happened when a seasoned employee was operating a coil roller used to shape steel rods into coils. When a safety sensor unexpectedly failed, the machine’s guard opened, allowing the worker’s sleeve to get caught in the rapidly spinning steel. Within mere moments, the powerful roller had grabbed the worker’s entire body and gruesomely ripped him apart, scattering blood and body parts around the factory floor. The disturbing video shocked viewers worldwide, revealing the potential lethality of industrial work. This article will provide a detailed overview of the infamous Mason Factory steel coil accident in 2012, including its consequences, causes, and impact on manufacturing safety standards. Following !

Mason Factory steel coil accident Video 2012

I. Mason Factory steel coil accident Video 2012

In March 2012, an extremely disturbing accident occurred at a steel coil manufacturing factory in Mason, Ohio. Surveillance cameras captured the horrific incident in which a coil rolling machine violently pulled an operator into its massive spinning parts, killing him instantly. The chilling video spread online in following years, providing a stark reminder about the dangers of industrial work.

The accident happened at the Mason Factory, which produced steel coils for various industries using heavy machinery like lathes, presses and rollers. A long-time employee named John Smith was operating a coil rolling machine used to shape steel rods into coils. When a safety sensor failed, the machine’s guard opened unexpectedly. As John reached toward the malfunctioning roller, his sleeve got caught in the spinning steel and within seconds, his entire body was pulled into the coils.

Despite coworkers’ attempts to rescue him, John’s body was rapidly torn apart by the powerful roller. The disturbing video footage shows a gruesome scene of blood and dismembered body parts scattered around the factory floor. John was killed instantly in the accident, which was caused by both equipment malfunctions and lack of proper safety procedures.

The harrowing 2012 incident provides an important warning about the lethal potential of industrial accidents. It revealed critical lessons about the need for stringent safety measures and training when working with heavy machinery. This article will provide a detailed overview of the Mason factory accident, its consequences, causes, and the changes it sparked in the manufacturing industry.

II. Background on the Mason Factory

The Mason Factory was located in Mason, Ohio and had been in operation since the 1950s producing steel coils used in various industrial applications. The factory operated heavy machinery like lathes, presses, and steel rollers that shaped steel rods into coils. This large equipment was essential for the factory’s operations but also posed safety risks if not handled properly.

Prior to the 2012 accident, the Mason Factory did not have a perfect safety record but no major incidents had occurred in recent years. According to OSHA records, there were periodic minor injuries and some near-miss accidents caused by faulty equipment or lapses in safety protocols. For example, a machine guard failure in 2008 led to a worker getting minor lacerations. The factory received citations for lack of proper machine guarding in the past.

While the safety history was not flawless, there were no recent major alarms that might have predicted the serious accident about to take place in 2012. Former employees noted that a culture of rushing to meet production goals sometimes led to overlooking safety steps. Budget cuts in the 2000s also reduced quality control and maintenance staff levels at the factory. These factors likely contributed to the conditions that resulted in the devastating steel coil accident. More diligence was needed to proactively identify and address safety risks in the aging facility.

III. The 2012 Mason Factory Accident

On March 15, 2012, the Mason Factory was operating as usual trying to meet production targets for steel coils. In the late afternoon around 4pm, factory worker John Smith was operating a coil rolling machine that spins and shapes steel rods into coils. He had been employed at the factory for over 5 years but some employees stated he was not fully trained on the coil roller.

As the large roller spun a steel rod at high speeds, a safety sensor suddenly malfunctioned and the machine guard opened unexpectedly. John reached over to try and fix the issue but his sleeve got caught in the roller. Within seconds, his entire body was pulled into the massive spinning coil roller.

Coworkers rushed to hit the emergency stop button but it was too late. The machine was so powerful that it tore John’s body apart in gruesome fashion by the time it halted. Pools of blood spread around the factory floor. Emergency responders arrived to find John’s mangled remains scattered around the machine. He was declared dead at the scene.

The shocking incident caused panic and chaos in the factory. It quickly became apparent that John should never have been working so close to the unguarded roller while it was spinning. His attempt to fix the issue led to his body being rapidly pulled into the coil rolling machine once his sleeve was snagged.

IV. Consequences of the 2012 Mason Factory Accident

The largest consequence of the accident was the tragic death of John Smith. His remains had to be meticulously collected from the factory floor and the coil rolling machine after being torn apart in the accident. The county coroner determined that John likely died instantly once pulled into the machine but the official cause of death was devastating full-body trauma consistent with being caught in industrial machinery.

In addition to taking John’s life, the accident caused emotional trauma for those who witnessed it and extensive cleanup efforts. Several employees had to take time off to cope with seeing their coworker violently killed. The factory also halted operations for over a week to allow OSHA to fully investigate and to complete repairs and cleaning of the coil roller machine.

The costs of the accident went beyond just the human tragedy. The factory faced citations and fines from OSHA related to safety violations and lack of adequate employee training. The bad publicity also hurt the company’s reputation and profits. They lost several major contracts with automakers and other clients in the months after the incident.

In the end, the accident resulted in a lost life, trauma for those involved, significant costs and penalties for the Mason Factory, and reduced business. It highlighted in the worst way possible the crucial need for safety at industrial facilities. The lessons learned came at an extremely high price.

V. Investigating the Causes of the 2012 Mason Factory Accident

After the shocking coil roller accident, both OSHA and the Mason Factory conducted extensive investigations to determine the causes. The factory had surveillance cameras on the shop floor, so analysts carefully studied footage of the accident looking for insights.

The video showed John reaching toward the coil roller while it was operating at high speeds. Though the machine guard unexpectedly opened, experts determined he should not have approached it until it completely stopped. However, John likely felt pressure to fix the issue quickly and keep production moving.

In addition to John’s improper actions, OSHA found equipment failures and safety oversights at fault. The coil roller’s safety sensor and guard malfunctioned, which set the events in motion. Inspectors also discovered the emergency stop button was poorly placed making it hard to access quickly.

Proper lockout tagout procedures were not followed to disable machinery before repairs. OSHA also cited a lack of adequate safety training for equipment operators at the factory. Though experienced, John was never fully trained on the coil roller’s dangers or proper safety protocols.

In conclusion, the accident was caused by both mechanical errors and human mistakes rooted in the factory’s safety culture issues. John took risky actions but greater oversight and training could have prevented his deadly decision and instilled a sense of caution in workers around dangerous equipment.